18Application solution

Elevations & line egress solutions

Space is a premium, but most facilities are limited by the design of their building and the machinery already in place. Elevation conveyors and line egress solutions make space optimization and process simplification possible.

Conveyor with an elevated walk-through access platform
Elevation & line egressSpace-saving access, built into the line

19Why systems need to be flexible

Space limitations shouldn't limit output.

Modern manufacturing needs to maximize efficiency and ensure product quality, even where space is limited.

Simplify processes

Conveyor solutions that cooperate with and enhance existing processes help achieve optimal performance, and can increase personnel mobility without complicating operations.

Provide more floor space

Freeing up floor space gives personnel easier access to adjacent work areas, reducing wasted time and making operations safer and more accessible.

Offer easier access to machinery

Elevation and line egress systems improve accommodation for personnel mobility and forklift traffic, ensuring access to machinery and work areas is never blocked.

20Types of elevation & line egress systems

Lift gates: easy walk-through access.

Lift gates offer easy walk-through access while optimizing part handling, especially where no elevation is needed. The end of the belt lifts up and locks into place, limiting the need for crossovers or catwalks and providing easy access beyond the machine. Product can accumulate while the belt is locked, or the belt can be shut off completely to protect personnel and product quality.

Z-Frame conveyorsBelt over belt conveyorsVBT conveyorsFlexMove AlpineFlexMove HelixVertical beltsPackaging inclinesAdjustable inclinesVertical transfer units
Lift gate conveyor raised for walk-through access

21Conveyors for vertical elevation

Five ways to move product up and over.

Space-saving, efficient and practical solutions for the widest range of elevation needs.

Z-frame style elevated conveyor
01

Z-Frame conveyors

Designed with one or two pivot points, Z-Frame (also called low-profile Z-frame, LPZ) conveyors are among the most well-known elevation solutions, freeing up floor space and navigating around obstacles such as other machines. Cleated belts or friction insert chains keep products secure during steep, steady inclines or declines.

Arched conveyor configuration for elevation
02

Belt over belt conveyors

For soft, flexible or unevenly-shaped products, belt over belt is often more effective than a cleated belt, which risks damage, product loss and clean-up. Two flexible polyurethane belts, one over the other, grip the product to create a secure pocket, providing stability, orientation and spacing during elevation.

Flexible chain helix conveyor for elevation
03

Flexible chain conveyors

Models like FlexMove Helix and FlexMove Alpine make tight turns and steep inclines for optimal efficiency and space-saving, limiting the number of conveyors a facility needs thanks to custom infeed and outfeed lengths.

Wedge conveyor with two parallel flexible conveyors
04

Wedge conveyors

Similar to belt over belt, a wedge conveyor uses cleated chains to grip products on either side to lift or lower them, custom-built for varying product shapes and sizes.

  • Saves footprint space
  • Accommodates forklift traffic
  • Allows foot traffic
  • Navigates around machinery
Vertical belt conveyor raised for elevation
05

Vertical belt technology

For products moved in 90° sanitary applications, a proprietary staggered sidewall belt provides more pocket capacity, improved product release and reduced product loss. The open design is easy to clean, and it's especially useful for bulk products such as grains, produce, pet food, pharmaceuticals, nuts and popcorn.

22Industries that benefit

Elevation conveyors across sectors.

Elevation conveyor solutions are effective across a wide range of industries and applications.

Automation

Precision Move pallet systems provide flexible, versatile and accurate assembly and industrial solutions, with advanced positioning and routing accuracy for streamlined, optimized processes.

Packaging

Elevation solutions improve packaging processes for facilities of all sizes, with enhanced product-handling capabilities for accuracy, efficiency and delicacy.

  • 2200 Series conveyors
  • 3200 Series conveyors
  • FlexMove conveyors
  • AquaGard conveyors

Manufacturing

From material handling to organization and packaging, elevation systems enhance efficiency, save space and improve safety across facilities of all sizes and specializations.

Food handling

Designed for fast, effective sanitization, food handling and processing elevation conveyors meet industry standards and regulations while providing speed, accuracy and quality support.

View the Roarer product range

23Frequently asked questions

Elevation conveyors.

Sanitary options, line egress components, and when to consider a solution.

Are sanitary elevation and line egress solutions available?

Yes — sanitary elevation and line egress solutions support optimal safety for facilities handling or processing vulnerable products such as foods or medicines, designed to reduce the possibility of contamination and make cleaning easier. Features include easy access to all conveyor areas, no harbor points or blind spots, rounded cross members, removal of plate-on-plate manufacturing, and welds in place of fasteners.

What are the components of a line egress solution?

An effective line egress solution accounts for obstacle navigation and traffic accommodation, letting personnel and forklifts pass through, around and between conveyors or other machinery, while providing exceptional control and efficiency in minimal space.

Why might a company consider an elevation and line egress solution?

For facilities with limited internal space, a need for accuracy, and a desire for improved processes, an elevation and line egress solution can support more efficient, condensed and safe manufacturing practices.

Make room without moving walls.

Share the facility layout, obstacles and product. Roarer can help configure the right elevation or line egress solution.

Discuss your application