03Application solution

Rotating conveyors

Reorient products and pallets without interrupting production flow. Rotating conveyors improve positioning, protect handling accuracy and can reduce the floor space needed for multi-stage processes.

ERT250 pallet lift-and-rotate conveyor

Lift + rotateControlled pallet orientation

Conveyor product flipper rotating items during processingProduct reorientation

04Why rotate in-line?

Access every side without adding manual handling.

Reorienting products within the conveyor path can expedite manufacturing without compromising care or accuracy. A correctly selected system presents each product to the next machine, inspection point, labeler, assembly station or packaging operation in a repeatable orientation.

Flow
Reorient without stopping the line
Accuracy
Consistent position for the next process
Space
Use compact transfer and turning layouts

05Rotation types

Four ways to change orientation.

Products can be rotated through 90, 180, 270 or 360 degrees. The handling method depends on product geometry, surface access, line direction and the next operation.

90–360°
01

Flipping

Turn or flip products to expose another face for processing, sealing, labeling, inspection or preparation.

90–360°
02

Lifting and rotating

Lift the product or pallet above the belt, then rotate the supporting surface to the required orientation without disrupting the surrounding process.

Transfer
03

Transferring

Move and rotate products between systems using 90-degree, side, inline or nose-bar transfers, or powered transfer modules.

Buffer
04

Accumulation

Use accumulation tables to organize products, verify assembly and orient each item for the next step while conserving floor space.

06Operational benefits

Repeatable orientation, integrated into the line.

Automated turning removes a manual intervention point while keeping product presentation consistent.

01

Automation

Automated rotation improves accuracy and efficiency, reduces handling cost and can limit reliance on lift trucks or other equipment around the production line.

02

Product positioning

Products can be positioned automatically at any stage, improving production rate and consistency without depending on manual reorientation.

03

Precision

Controlled rotation prepares products accurately for labeling, assembly, inspection, packaging and other downstream operations.

07Rotation mechanisms

Match the mechanism to the product.

Product rigidity, dimensions, weight, required surface access, transfer direction and available space determine the best solution.

Dual-belt product rotation conveyor
01 · Differential speed

Dual conveyor product turner

Two conveyors share one frame and run at different speeds to rotate rigid or flexible products. Product size and belt-speed difference determine the distance required for rotation.

02 · Flexible routing

FlexMove conveyors

Flexible-chain platforms support rotation within assembly, transfer, accumulation and packaging processes.

  • Assembly
  • Transfer
  • Accumulation
  • Packaging
03 · Twist chain

FlexMove Twist

Flexible chain rotates products with enhanced control and surface access while automating product management.

  • Accurate rotation
  • No separate guiding
  • No gapping or spacing required
2200 Precision Move pallet lift-and-rotate module
04 · Pallet handling

Lift-and-rotate modules

Lift products above the conveyor surface for controlled rotation during inspection, assembly or packaging.

Adjustable bump turn rotating a product
05 · Mechanical turn

Bump turns

A simple, economical method for rotating boxes and crates 90 degrees. Additional bumps extend the rotation; installations may be fixed or adjustable.

06 · Right-angle movement

90-degree transfer

Transfer products safely to another conveyor or a different machine while orienting them for the next process.

  • Right-angle transfer
  • Safe product access
  • Equipment-to-equipment movement
07 · Underside access

Flippers

Expose product undersides for sealing, labeling and preparation without manual lifting or interruption to manufacturing and packaging flow.

08 · Edge roller technology

Edge rollers

Frictionless pallet handling for small and light-load assembly automation, with traffic control and non-contact zones.

  • Lift and transfer
  • Lift and rotate
  • Lift and locate
  • Turn-and-transfer corner

08Module specification

2200 Precision Move lift and rotate.

The pallet-system module lifts heavy or bulky products above the belt and rotates them for multi-side access during production, assembly or packaging.

Maximum stated load
200 lb / 90.7 kg
Rotation range
90–180 degrees
Primary use
Multi-side access
Processes
Production · assembly · packaging
View the 2200 Series
2200 Precision Move lift-and-rotate pallet module

09Industrial applications

Orientation tied to the next operation.

Rotating conveyors support product flow wherever downstream processes require a consistent face, corner, underside or pallet position.

01

E-commerce

Support rotation, merging, accumulation, sorting and general product handling as fulfillment operations respond to high product variety and demand.

02

Inspection and testing

Present products in an identical orientation so automated or manual inspections can assess the same surfaces consistently and accurately.

03

Packaging OEE

Improve the availability, performance and quality factors behind overall equipment effectiveness through flexible, precise and space-conscious product orientation.

11Application support

Define the orientation your next process needs.

Share the product dimensions, weight, required rotation, rate, transfer direction and available footprint with the Roarer team.

Discuss your application