Excessive downtime
Problem Production stoppages, staffing shortages and manual errors reduce throughput.
Response Repetitive handling is automated to maintain movement and reduce fatigue-related disruption.
01Application solution
Industrial conveyor systems
Automated conveyor systems streamline product movement through manufacturing, assembly and distribution—reducing manual handling, limiting bottlenecks and maintaining controlled, consistent flow.
Flexible production routing02Overview
Cut downtime and increase throughput.
High labor costs, production delays and quality-control problems often begin with inefficient manual handling. Every hour lost to slow transport, product damage or bottlenecks adds expense and puts delivery targets at risk.
Durable, high-performance conveyors automate repetitive movement, reduce manual labor and maintain consistent product flow. Platforms can be configured for applications ranging from heavy-duty loads to small or delicate products.
What is an industrial conveyor system?
A material-handling solution engineered to move products across manufacturing, assembly or distribution processes at a controlled speed and position.
03Operational challenges
Where automation changes the line.
Industrial conveyors address recurring production constraints by replacing inconsistent movement with a repeatable, configurable process.
High labor costs
Problem Constant lifting and transport require staffing and introduce injury risk.
Response Automated transfer enables workers to focus on higher-value tasks.
Inconsistent quality
Problem Handling errors can damage goods, create defects or require rework.
Response Controlled speeds and positions support repeatable product quality.
Space constraints
Problem Tight floors and inefficient layouts limit productive capacity.
Response Curves, inclines, declines and vertical routing use available space more effectively.
Compliance and safety
Problem Manual handling can expose workers and products to avoidable risks.
Response Ergonomic layouts, suitable materials and integrated safety features support safer work and regulated environments.
Faster delivery and higher throughput.
Less manual handling, loss and downtime.
Fewer strenuous, repetitive tasks.
Earlier detection with sensors and inspection.
Systems that expand with production.
04Applications
Where industrial conveyors excel.
Automated transport improves safety, efficiency and productivity across manufacturing, material handling and distribution environments.
Consumer goods
Move products through packaging, labeling, assembly, sorting and inspection while limiting lifting and production errors.
Material handling
Transport raw materials and finished goods at a predictable pace while supporting lean manufacturing practices.
Metal working
Remove machined parts and scrap from equipment using durable conveyors designed for controlled handling and demanding loads.
Automotive
Transfer heavy components, accelerate assembly and integrate sensors or vision systems for in-line quality checks.
Warehousing and distribution
Connect picking, packing, sorting, shipping and receiving zones with predictable transport speeds and fewer handling errors.
05How systems work
Four elements behind controlled movement.
Configuration varies by model and function, but drive, controls, mode of transfer and support form the foundation of most industrial conveyor systems.
Drive
The power source that propels the conveyor. Electric motors support variable speeds, frequent starts and stops, and indexing; internally mounted drives can improve energy efficiency and reduce the system footprint. Gravity or manual rollers can serve simpler movement requirements.
Controls
Manual or automated controls start and stop the line, regulate speed and connect conveyors with other equipment, sensors and automation platforms.
Mode of transfer
Belts and modular chains are common, while pallets, rollers, buckets, cables, pneumatic systems, screws or aero-mechanical systems serve specialized tasks.
Support
Frames and stands maintain structural integrity and alignment. Accessory mounting and service access simplify cleaning, inspection, maintenance and repair.
06Automation benefits
A strategic production asset.
Coordinated movement improves throughput without compromising product handling, inspection or operator safety.
Efficiency and uptime
Maintain steady product flow and reduce the time required to load, unload or transfer materials.
Lower operating costs
Reduce manual transport, product damage and unnecessary wear caused by repeated movement or stacking.
Better labor utilization
Move employees from repetitive lifting toward technical, supervisory and problem-solving work.
Higher throughput
Link conveyors with automated equipment to create a faster, coordinated production line.
Improved quality
Control product pace and position, then integrate sensors or vision systems to identify defects early.
Enhanced safety
Limit manual lifting and interaction with running machinery while incorporating stops, controls and guarding.
07Conveyor platforms
Systems for different loads and layouts.
Each platform serves a distinct range of product sizes, load requirements, route complexity and automation needs.
Low profile
2200 Series
High-performance fabric and modular-belt conveyors for straight-path material handling and packaging applications.
View 2200 Series
Medium duty
2700 Series
Extended widths, higher load capacity and a lightweight frame suited to material handling, warehousing and AGV mounting.
View product range
Heavy duty
3200 Series
Longer-distance, higher-load conveyors for parts transfer, packaging, automotive and appliance manufacturing.
View product range
Steel frame
DCMove
A heavy-duty, economical platform with precise tracking and placement for labeling, printing, packaging and general handling.
View product range
Flexible chain
FlexMove
Compact, configurable routing for buffering, accumulation, sorting, indexing, packaging and inspection.
View product range
Precision pallet
ERT
Open-roller, zero-contact-zone pallet handling for cleanrooms, inspection, automated assembly and packaging.
View product rangeDualMove
Precise medium- to large-part movement for routing, inspection and assembly, with a quick-change belt system designed to reduce downtime.
- Load
- Up to 569 kg / 1,250 lb
- Speed
- Up to 66 m/min / 215 ft/min
- Frame
- Universal T-slot
ERT250
Non-contact pallet and tray handling for medium- to heavy-load assembly automation, using a patent-pending linear gearbox with minimal particle production.
- Environment
- ISO Class 4 verified*
- Control
- Low back pressure
- Layout
- Reconfigurable
*Cleanroom suitability depends on the selected configuration and application requirements.
08Belt selection
Different products demand different surfaces.
Belt choice affects load capacity, route flexibility, sanitation, maintenance and product control.
Flexible chain
Suited to accumulation, curved routes, lighter loads and delicate products that need controlled movement through complex layouts.
Fabric
Nylon, polyester or thermoplastic urethane surfaces support precise handling and can incorporate cleats, magnetic beds or backlighting.
Rubber
Flexible and corrosion-resistant for abrasive materials, debris-producing processes, printing, labeling and metalworking.
Modular plastic
Durable, repairable and easy to clean, with configurations for straight runs, curves and demanding production environments.
09Selection guide
Choose around the application.
The right conveyor aligns product characteristics and production goals with the environment, available space, automation strategy and lifecycle budget.
- 01
Product features
Match the system to product type, dimensions, weight, stability and required handling sensitivity.
- 02
Production environment
Account for temperature, sanitation, dust, chemicals, cleanroom classification and electrostatic requirements.
- 03
Intended use
Define whether the line transports, sorts, separates, packages, palletizes, inspects or tests products.
- 04
Available space
Plan length, turn radius, access routes, inclines, declines and the complete production footprint.
- 05
Automation needs
Consider controls, sensors, data integration, future expansion and connection with existing machinery.
- 06
Labor requirements
Evaluate safe operation, cleaning, routine maintenance, reconfiguration and operator access.
- 07
Budget
Balance capital cost against energy, maintenance, spare parts, throughput and long-term operating savings.
10Frequently asked questions
Industrial conveyor systems.
Core questions covering selection, cost, integration, applications and maintenance.
What is an industrial conveyor system?
An automated material-handling solution designed to move products efficiently through manufacturing, assembly or distribution at consistent speeds and controlled positions.
How do I choose the right system?
Assess product size and weight, throughput, intended process, available space, environment, regulation, automation level, maintenance needs and budget.
How much does an industrial conveyor system cost?
Cost depends on length, frame and belt materials, load rating, routing, controls and automation features. A project-specific quotation is required for an accurate figure.
What are the main benefits?
Higher throughput, reduced manual handling, improved safety, consistent product quality, lower damage risk and easier integration with automated processes.
What conveyor types are available?
Options include fabric-belt and modular-plastic-belt conveyors, flexible-chain systems, pallet conveyors, roller conveyors and application-specific engineered platforms.
Which industries benefit?
Food and beverage, automotive, metalworking, pharmaceutical, medical, consumer goods, warehousing, logistics, packaging and most manufacturing sectors.
How can a system meet food or pharmaceutical requirements?
Select compliant materials, easy-to-clean frames, suitable belt construction, sealed edges and minimal catch points. Requirements must be confirmed for the specific product and sanitation process.
Can conveyors integrate with Industry 4.0 systems?
Yes. Sensors, controls and communication interfaces can connect conveyors with automation infrastructure for monitoring, coordinated flow and predictive maintenance.
How should a conveyor be maintained?
Check belt tension and alignment, clean belts and frames, inspect motors and gears, monitor unusual noise and replace worn components according to the service schedule.
Are custom conveyor systems available?
Yes. Dimensions, belt materials, routing, controls, safety features and robotic integration can be engineered around the application.
11Custom industrial conveying
Build the system around your production goals.
Share your product details, throughput target, environment, available space and automation requirements with the Roarer team.
Contact Roarer